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Design and production of experimental axle part
Volfík, Jiří ; Slaný, Martin (referee) ; Zemčík, Oskar (advisor)
The content of this diploma thesis is a design of construction and selection of suitable material for upper-carrier part used for racing vehicle, produced by FDM 3D printing with the alternative option to replace an existing part, which was produced by conventional technique of CNC machining. Various versions of the experimental part are analyzed by FEM and compared in terms of safety coefficient with target to select the most appropriate construction design. The chosen version of the model is at the end compared with already existing part, which was also analyzed by FEM.
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Conversion of Car Front Suspension
Chaura, Václav ; Porteš, Petr (referee) ; Hejtmánek, Petr (advisor)
This diploma thesis is focused on the design of the conversion of the car front suspension for racing purpose. Existing suspension solution is described by analyse static and kinematic quantities. Furthermore, a change of suspension is proposed to improve the driving characteristics of the vehicle, where the kinematic, dynamic and strength analysis of the newly designed suspension is performed. The conclusion summarizes the comparison of the original and the new suspension design.
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Design of Formula Student Car Wheel Carriers
Chlud, Martin ; Janoušek, Michal (referee) ; Ramík, Pavel (advisor)
Master’s thesis focused on design and construction of front uprights for Formula Student racing car. Topology optimization and FEM analysis will be used to design the uprights with higher stiffness and minimal weight difference compared to the last model. In the FEM analysis loads will be applied from wheel side and from suspension side. Design of the upright then will be compared to the previous designs especially to safety factor, weight and cost.
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Vehicle Front Wheel Carrier Behaviour Analysis
Baxant, Roman ; Janoušek, Michal (referee) ; Ramík, Pavel (advisor)
Master’s thesis is focused on a design of front uprights for Dragon 8 racing car of TU Brno Racing Formula Student team. This thesis follows up the bachelor’s thesis called “Race Car Front Wheel Carrier Design”. Discussion about team’s recent upright and component designs is followed by a model creation with use of topology optimization. Final geometry is simulated in FEA software. Design of the upright is then compared to the previous designs and also to its substitute produced with milling machining process.
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Casted Formula Student Upright
Doležal, Tomáš ; Prokop, Aleš (referee) ; Janoušek, Michal (advisor)
Bachelor thesis deals with a design of casted upright for Formula Student vehicle Dragon X. Casting method used for the purpose of this thesis was selected by review of relevant scientific literature. The upright was then structurally designed and strength calculations were made. Main criterion of the design is minimum compliance with meeting the required weight. Final design is compared with the design of the previous generation of vehicle.
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Optimization of axle carier for formula student for SLM fabrication
Vaverka, Ondřej ; Růžička, Bronislav (referee) ; Koutný, Daniel (advisor)
This diploma thesis deals with design of axle carrier for Formula Student. The axle carrier is topologically optimized and additively manufactured with Selective Laser Melting technology. Material for its production is aluminium alloy AlSi10Mg, which has worse mechanical properties than commonly used high-strength alloys. Therefore the aim was, by using topology optimization, to design a component, which would have comparable properties with milled component. The stress strain analysis was carried out by the finite element method and maximum deformation and safety coef-ficients were acquired. The prototype was made and its dimensions were controlled by optical digitization, which proved accuracy of manufacturing. The strength calcu-lations were verified by special testing device and photogrammetry measurement. The load during the tests was 20 % higher than in the analysis and no limit state was observed. This verified its safety and functionality.
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Formula Car Rear Wheel Carrier Redesign
Okáník, František ; Porteš, Petr (referee) ; Ramík, Pavel (advisor)
The thesis consists of rear wheel suspension design for light Formula Student racing car, especially design of upright, wheel hub and other parts of the assembly. Design was done in CAD software PTC Creo 2.0. Thesis also mentions calculation of critical wheel loads, wheel bearing life calculation and wheel loads during the race as well as stress analysis in Ansys Workbench and fatigue life analysis.
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Design of topologically optimized upright for pneumobil race car
Mende, Milan ; Červinek, Ondřej (referee) ; Vaverka, Ondřej (advisor)
This thesis deals with the design of lightweight front uprights of pneumobile Javelin using topology optimization, followed by manufacturing by additive technology Selective Laser Melting. Aluminium alloy AlSi10Mg was used. Topology optimized parts should have met the requirement of minimal safety factor equal to 2, therefore the stress strain analysis was performed using FEM. The maximal deformation was determined and the safety factor obtained. Two unsymmetrical uprights were designed due to parameters of the brake system. The precision of manufacturing was verified by optical digitization. Machined uprights were mounted on the pneumobile and tested directly on the vehicle. No limit states were observed during testing and subsequent races, so they proved to be fully functional. Weight of the left upright was reduced from 1 609 g to 758 g, the right one was lightened to 741 g.
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Formula Student Rear Wheel Carrier Design
Míša, Jiří ; Janoušek, Michal (referee) ; Ramík, Pavel (advisor)
This bachelor thesis is about construction rear upright of Formula Student car using topology optimization. The goal is to achieve higher stiffness with a minimum weight difference compared to last model. Part of this thesis is also a design of the upper flange for changing the wheel camber.
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Race Car Front Wheel Carrier Design
Baxant, Roman ; Hejtmánek, Petr (referee) ; Ramík, Pavel (advisor)
This bachelor thesis deals with the construction of front wheel’s uprights of Formula Student racing car, Dragon 5 of racing team TU Brno Racing in particular. The thesis focuses on construction of the uprights and their parts. There are FEA simulation analysis made on chosen parts. Finally the configuration of this upright is compared with the previous one.
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